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This article appeared in the September 2001 issue of "Land Rover Monthly"
and the text and pictures are reproduced here by kind permission
of the copyright holders.
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Take a solid rolling chassis, add good mechanicals, body panels and trim of
your choice and hey, presto, it's your own custom rebuilt
Land Rover by TJC Landrovers.
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Report and pictures by Shaun Connors
Learning to drive in a Land Rover on his dad
and grandad's farm, at just ten years old a young
Tony Cable had no idea how important Land Rovers
would be to him before he was old enough to vote
or legally watch the Exorcist. How could he? Now
the owner of a successful, specialised
independent Land Rover business
that has as its trademark the ability to
transform bits of assorted Land
Rovers into genuine one offs, things
could have been so very different.
"I'd left school in '88, my grades
were good enough to get me
accepted into the Navy as an
engineering officer, and with that as
my chosen career I was at college
studying," he recalls. "My grandad,
who I was really close to, died in the
September of '88. It affected my
studying, I bunked off college for the
last three months of the year and by
the December had given up on
joining the Navy, opting instead for a local
electrical/mechanical engineering apprenticeship."
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Tony acquired his first Land Rover, a Series One,
while still at college and it wasn't long before the
urge to improve things took over, the following
months seeing a V8, coil springs, Salisbury back axle,
and loads of other goodies fitted. He remembers; "it
did 14mpg at a time when petrol was around £2
gallon and I was earning £27 .50 a week." In '94 he
sold it to his now brother-in-law, who then sold it on.
Says Tony, "It's a Land Rover thing I suppose, but I
would like to know where SXF 593 is now, or what
happened to it. I'd like to have it back." Not that
Tony is a great fan of older Land Rovers. He isn't.
"Land Rovers are a passion for me," he says, "but
there's a difference between being passionate about
something and being an anorak. I'm not an anorak."
Admitting to always having had a
liking for Series Ones, and that any
genuine old Land Rover is always
worthy of interest, Tony's adamant
you'll not find him driving around in
a Series vehicle. "Why should I want
to drive around in something that,
by design, is drafty, noisy and rattles?
I'll work on a Series vehicle with the
same enthusiasm I'd work on any
other Land Rover, but as for driving
around, I'm quite happy with my
Discovery Commercial, thank you."
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"Land Rover people talk to each other" says TJC's Tony Cable,
but just in case there's nobody around...
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That Discovery took a few years of
hard graft to get though, and before
it and following SXF 593 came a
Series II and a second Series One,
before coil springs arrived in the shape of a One Ten.
"I'd decided to do a bit of off-roading/playing
around but couldn't afford a tidy One Ten, so
bought a damaged one and set about putting it
back on the road, using bits from a wreck I then
went out and bought. With mine back on the road, I
got more for the bits I'd left over than I'd paid for
the two motors," he says. "I then bought a Ninety;
did it up and sold it, the profits going into the One
Ten. It was good money, I enjoyed what I was doing
and things really started from there."
All of this was done in Tony's parents drive, much
to the neighbours displeasure. It wasn't long though
before he was renting a barn. "I was doing well,
both in and out of work. I was established in a large
food processing factory and had got a raft of
mechanical/electrical qualifications and was on
course to have made a nice living in that profession,
but doing more and more Land Rover stuff made me
realise I wanted to do even more. I'd been bitten by
the bug," recalls Tony.
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Like all the best ideas, TJC's
custom rebuilds came about by chance.
They started with the build of a few Q-plate
vehicles, to use up a selection of assorted
parts...
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Official business
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Tony Cable, the man behind TJC Landrovers
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Things got to the stage where, when on alternating
6-2/2-10 shifts, it'd be either mornings or evenings in
the barn, plus weekends and holidays. "I'd even
book holidays around Land Rovers," says Tony, who
by this time was busy enough to have somebody
working for him part-time.
The business became official in August '96,
although Tony retained his 'day job' until the
December. "I started in a small (900sq ft) indus-
trial unit at Heacham; three Land Rovers and it
was full," he says. Ever expanding and needing
somewhere bigger, TJC Landrovers moved to
their new premises in January this year. The
eight-bay 8000sq ft workshop makes TJC one
of a small number of country-biased businesses
trading from a surplus-to-requirements
farmyard at Weasenham on the A 1065
between Fakenham and Swaffham. Drive out
that way and you'll not miss it as heading from
Swaffham -sitting in a roadside field -there's
a 110 logo'd TJC, while heading towards
Swaffham there's a sizeable sign-board. "I was
thinking people would have difficulty finding
us," says Tony. "The farm manager was great,
and on mentioning that to him he suggested
putting something out to advertise. They're
both on wheels -so no problems with
planning -and have certainly done the trick."
The 1065 is a busy road, becoming even busier
during the tourist season, being one of the
main routes to the North Norfolk coast. A third
technician has just been taken on and Tony's
father-in-Iaw (an ex-bank manager) now deals
with accountancy matters. Tony jokes, "the
way things are going I'll soon need even
bigger premises."
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Originally a 2.5-litre diesel 90 hardtop,
this natty little soft top is now powered by a 3.5 V8 petrol
(derestricted) taken from an ex-military 110 with 20,000 miles on
the clock.
Axles now have disc brakes and new springs, de-Carbon shocks and bushes were
fitted.
Body panels are from assorted '96 to
'98 vehicles, the doors being ex-military -
with removable tops. The military sodt top roll
bar was fitted to offer some rollover protection.
A 'fun' vehicle for its new owner, vinyl seats
and load space liner were fitted to facilitate
washing out and the rear tailgate was replaced
with a cut-down Safari rear door, making for
faster, easier access.
A new soft top was
supplied and Compomotive alloys and a deep-gloss
black paintjob finish things off.
This sort of rebuild would set you back
around £8000.
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TJC specialise in Land Rovers, but Tony says he's
happy to take in pretty much any 4x4. "It's a
rural area, we do a lot of farm vehicles and a
lot of farms run mixed fleets. There's
also a bit of a trend. to move away from
Defenders to 4x4s like the Isuzu Trooper.
It'd be stupid of me to turn that work away.
Something like a Trooper will run for a few years and
probably cost nothing more than routine servicing.
Your average Defender on the other hand will likely
have gone through bushes, shocks, UJs and all
manner of other stuff during that time. The leveller
though is that Land Rover parts, even Genuine Parts,
are dirt cheap compared to Japanese stuff. Keeping
the likes of a Defender up to scratch may be a
continuous process, but it's an affordable one. When
something Japanese starts to need work, and it will,
the parts cost the earth and when it does begin to
go wrong, it's usually falling apart around you"
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8000 sq ft of workshop in a
spacious and surplus to requirement
farmyard.
What better place to locate a
Land Rover specialist?
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All of TJC's technicians are (or will
be) Land Rover owners.
Anticlockwise from top left:
New boy Glenn is looking for a Freelander;
Stephen has been eight years building his 300 Tdi powered
Range Rover / Series III / Defender hybrid
and Steve has a 'worked on' IIA.
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The one thing you won't find in TJCs workshop is a
car. " A lot of so-called Land Rover or 4x4 specialists
have workshops half full of cars," says Tony. "We
don't. Of course, I wouldn't turn away a passing
motorist in difficulty, but that's as far as it goes." TJC
do all the regular Land Rover stuff like gas conversions
-or to diesel for those not keen on gas, they'll
service and have full bodyshop facilities to restore,
rebuild or refurbish as required. They've a sealed
environment for engine rebuilds, will fit air-conditioning,
offer a parts service -both new and
salvaged, and thanks to Tony's off-road pedigree
(from Transylvania to Webster Trophies) even offer
off-road preparation and advice.
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The cut down Safari rear door
in place of a conventional
tailgate is just one of many
individual options at TJC
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"Whatever we do, we do it well, " he says. "I really
do believe in offering a service and am happy to
invite new, or potential customers, over to have a
look around and a chat. It's always nice as most Land
Rover people are talkative and will have a story or
two to tell." And these customers are anything but
local.
super saving
"Just next week I've a customer with a Discovery
coming up from somewhere near Watford. His local
franchised dealer, for a 72,000 mile service with cam
belt, had quoted £950. On the advice of a friend
who's a customer of mine, he called for a quote. At
£325 he queried what the extras were. There were
none, my labour rate is £23.50 an hour. There is
simply no getting away from the fact that somebody
has to pay for the suits, the birds, the coffee and all
that other 'atmospheric' stuff you get at main
dealers. And we also throw in all those little extra
'Land Rover things' that aren't covered by the service
schedule, and that a main dealer working on a timed
job basis can't do (even if they knew about them)
without productivity suffering. We'll always squirt a
bit of copper grease on wheel studs or brake pipe
sections we know to be prone. And take this
Discovery, there's no sump gasket on a 300Tdi so
we'll check the tightness of the sump bolts as a
matter of course. Maybe a little thing, but it shows
that we know our Land Rovers and that we care."
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The '91 rolling chassis rebuild here has '97 spec axles
(discs all-round, vented front)
with new springs, de-Carbon shocks and Polybushes.
The engine (300 Tdi with Hi-Flow intercooler by Twisted Animations)
and 'box are from a '98 110, and the body
panels come from '96 and '97 CSWs.
The interior is all new, with revised layouts for the
middle row and rear seats, and central locking and electric windows
have been fitted.
The exterior features metallic paintwork, Compomotive alloys,
sidesteps, stainless A-bar and lamp guards.
A vehicle to this standard is priced around £13,000,
the sort of money you'd pay for an
M, N or possibly P reg CSW.
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And Tony's quick to make the point that TJC do not
cut corners with materials either. "There's a huge
difference between good
value and cheap, and we
simply won't use inferior
materials. We use quality
lubricants and a fair
percentage of Genuine
Parts. Not everything is
Genuine Parts as like any
good independent we
know that many Genuine
Parts can also be bought at
a fraction of the Genuine
price, but just branded by
their respective manufacturer.
Brake pads are a great
example; £40 retail
Genuine, £18 retail
branded."
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And while the farmyard premises of TJC are particularly
spacious and well-suited to forecourt sales,
you'll not find row upon row of used Land Rovers for
sale. "I'm not too keen on selling run of the mill
vehicles," says Tony. "I've got to put my reputation
on every motor I sell. How can I do that on a ten-
year-old hard-worked Defender? I'd rather have a
few vehicles that we're satisfied with and that have
had a good going over and that I'm be happy to put
my reputation on. On the other hand, I'd be happy
to sell and put my name on the rebuilds we do, all
day long."
These rebuilds, like many of the best ideas, came
about by chance really, but now take up around 70
percent of TJCs workshop time. Having collected up
a vast quantity of parts over the course of time, Tony
put together a number of Q-plate rebuilds. People
weren't keen on Q-plates and things changed direc-
tion slightly when, late in '95, TJC did the first of the
custom rebuilds they are rapidly developing an
enviable reputation for producing. "G147 MNW
basically started as a mechanically clapped-
out 90 truck cab, but finished up a very tidy
90 CSW," says Tony. "I think its owner
moved to Wales. I'd love to know how it's
still going."
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Compomotivealloys are Tony's
preferred
choice. "You can
have whatever
you like
though," he says
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thinking behind
Tony's thinking behind TJC's custom rebuilds
is simple; "People buy themselves a Land
Rover that's as close to what they ideally
want as they can find, to then spend a
fortune on the huge variety of 'I wish' after-
market add-ons. Why not buy your Land
Rover with the things you want on it, on it
when you buy it?"
Around 40 percent of TJC's rebuild
customers are word of mouth referrals.
"Land Rover people talk to each other and
if one sees something they like, they'll ask
questions," says Tony. The other 60 percent are
converts from potential forecourt sales. "Yes, if I've
got exactly what they want, or know that I can get it,
that's fine," says Tony. "On the other hand, once
you've explained what a custom rebuild actually
entails, what you get for your money and the choices
you have, people very often warm to the idea.
They like the idea of being able to say 'this
Land Rover was built for me'. Not that I
believe in rushing anybody, be it a straight sale or a
rebuild. I'd rather they went away to think things
over, and then come back to me. They can do that as
often as they like. I'd rather somebody is happy
about what they're doing, after all, what's the point
of taking a deposit to give it back two days later?"
So just what do you get with a TJC custom rebuild?
everybody wants...
"The right vehicle for your needs, for a start," says
Tony. "Everybody wants a 90. But do they really?
They're easier to handle, something husbands use a
lot as a persuasion 'tool' with the wife, but if they
happen to be looking to carry bales of straw, saddles
or other horsey things, or simply
just the 2.4 children and the dog,
maybe they'd be better off with a
110. I can't just sell somebody what
they think they want if it doesn't
suit their needs. I have to tell them,
even if I end up losing the sale. It's
that reputation thing again.
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"Everybody thinks they want a 90," says Tony.
"But do they really?
I won't sell anybody anything
that doesn't suit their needs."
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If it's a 110 the customer decides on,
most of my 110 custom rebuilds
have a chassis that started its life as
an army V8, soft top, left hand
drive. Not the most popular 110 for
obvious reasons, so they can be
picked up at reasonable prices. I
won't touch an ex-military 90
though, they're too expensive and
have a far harder life than the 110s.
Most of my 90 chassis are hand-picked from other
dealers, or they may come as trade-ins. I won't buy
just anything though and while ideally the mechanicals
will be good, it's the rolling chassis I'm after, and
just like on the 110s, this has to be in A1 condition."
Once in TJC's workshop the donor chassis is stripped,
inspected, repaired (if necessary), shot-blasted and
then galvanised. Both axles are stripped and de-Carbon
shocks and (to customer requirements) new
springs and Polybushes are fitted. The brake and fuel
lines are also replaced, as is the fuel tank. If the
chassis selected didn't come with mechanicals good
enough -or of the type required by the customer -
alternatives will be fitted. Body panels to match the
customers configuration are then sourced and fitted,
and these can come from one or more salvaged
vehicles, but can also include some new panels. "We
couldn't use all new panels though, it'd make the
price sky high," says Tony.
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The interior of the vehicle is strictly to customer
requirements, but even a very basic rebuild will have
carpeting and soundproofing at least the equal of a
CSW. " As it's a custom rebuild the customer has the
freedom to pretty much have whatever they like in
the way of seating, carpeting, sound-proofing and
trim," says Tony. "Things like air-con or central
locking can also be included in the
spec." As for paint finish, wheels/tyres
and bodywork, again it's whatever the
customer wants.
"They're also more than welcome to
pop in at any time during the rebuild,
and each rebuild is assigned a technician
who keeps all the records and will
liaise with the customer as required.
That's important as a lot of my
customers do come from a long way
away, so if they phone with a question
or query, they need to know they'll be
talking to somebody who's actually
involved with 'their vehicle' and can
give them the answers they require."
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You'll not miss TJC, located in
Weasenham, alongside the main A1065 and
in the heart of rural Norfolk.
Look out for the logo'd 110 and
colourful sign boards.
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With customers being so widespread,
Tony often sees little ofTJC's handywork
after it leaves the workshops. "We hear little
from our customers, something that tells me they
must be satisfied, and while I'd like to know how
some of our rebuilds are getting on, quiet but happy
customers have to be good for TJC's reputation. To
hopefully catch up with some of those previous
customers I am looking to arrange an auto jumble
style event at some stage in the near future. All of
my customers will get an invitation and I'm looking
forward to catching up with them and seeing a nice
long line of immaculate 'one-off' TJC custom
rebuild Land Rovers."
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